COMPRESSION MOULDING WITH BMC AND SMC PDF

MasterMold offers a wide range of composites that can be used in a variety of applications, such as engine component pieces, electrical enclosures, and exterior body panels. SMC delivers superior strength-to-weight with a Class A surface. What is carbon fiber? Carbon fiber has several advantages including high stiffness, high tensile strength, low weight, high chemical resistance, high-temperature tolerance and low thermal expansion. These properties have made carbon fiber very popular in aerospace, civil engineering, military, medical, and automotive applications where high strength and light weight is key.

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MasterMold offers a wide range of composites that can be used in a variety of applications, such as engine component pieces, electrical enclosures, and exterior body panels. SMC delivers superior strength-to-weight with a Class A surface. What is carbon fiber? Carbon fiber has several advantages including high stiffness, high tensile strength, low weight, high chemical resistance, high-temperature tolerance and low thermal expansion.

These properties have made carbon fiber very popular in aerospace, civil engineering, military, medical, and automotive applications where high strength and light weight is key. What is BMC? Bulk molding compounds offer great flow properties.

Shorter glass fibers lessen the structure reinforcement, which creates a putty-like injection molding compound perfect for precision, high-performance applications.

BMC is also dielectric, flame resistant and corrosion resistant. Compression molding uses sheet molding compound SMC , bulk molding compound BMC , or carbon fiber in a thermoset process to produce greater a strength-to-weight ratio over steel and aluminum parts. Are you looking for high volume production for complex shapes, while eliminating the need to use secondary parts in the assembly process? Give your product an advantage in the marketplace by working with our design professionals to make parts stronger, faster, less expensive, and better looking.

Contact us by either filling out the online contact form or calling our headquarters in Johnson Creek, WI:

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Compression Molding / SMC

With a nationwide network of over 35 local distribution centers, exceptional local service and support are always nearby so customers can consistently rely on on-time deliveries and accurate orders from Composites One. With services like process and applications audits, compliance and regulatory support, customized packaging, and productivity and financial services support, Composites One customers know that we are partnering with them to help make their businesses even more successful. Read More Leading the Industry Offering the power of doing business with a leader that can serve all composites needs. Composites One helps manufacturers do their job better and faster by providing the total material solution and the best processing methods combined with a superior performance record. Compression molding is a high volume molding method that yields fast cycle times, high part uniformity, and allows for metal inserts, ribs and bosses to be molded in the part. There are several materials used in the compression molding processes including, sheet molding SMC , bulk molding BMC , thick molding TMC , and wet molding also known as liquid molding or cold molding. In the compression molding process, the heated matched metal mold set is mounted in a large hydraulic press.

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smc compression moulding

We provide your compounding solution. We recommend moulds made of steel with higher chrome content. Shear-edges are essential for the moulding process. De-moulding should be assisted by ejector pins and air valves. Cutting table, balance and fixtures adapted to work with SMC rolls, JumboRolls or boxes complete the production equipment requirements. Recommended are fixing rigs for deflashing or secondary operations like drilling as well as cooling racks for maintaining part dimensional accuracy.

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